CAC WIP Jobs With Complete Status But Not Ready for Close

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Description
Categories: Enginatics
Repository: Github
Report WIP jobs which have a status of "Complete" but exceed variance tolerances, have uncompleted assemblies, open material requirements, unearned OSP (outside processing) charges or stuck transactions in interfaces. When you include scrap quantities, any scrapped assemblies are counted with the completed units. Note that for material requirements, expense items are ignored.

/* +======== ...  Report WIP jobs which have a status of "Complete" but exceed variance tolerances, have uncompleted assemblies, open material requirements, unearned OSP (outside processing) charges or stuck transactions in interfaces. When you include scrap quantities, any scrapped assemblies are counted with the completed units. Note that for material requirements, expense items are ignored.

/* +=============================================================================+
-- | Copyright 2017 - 2022 Douglas Volz Consulting, Inc. |
-- | All rights reserved. | |
-- |
-- | Original Author: Douglas A. Volz
-- |
-- | Parameters:
-- | p_wip_var_threshold -- Maximum WIP variance or current job balance that is allowed for jobs you wish to close
-- | p_wip_var_percent -- Maximum WIP variance percentage that is allowed for jobs you wish to close.
-- | Based on WIP Job Balance / WIP Costs In.
-- | p_include_scrap -- Include scrapped assemblies in completion and component material requirements
-- | p_include_bulk_items -- Include bulk WIP supply types in the component requirements
-- | p_assembly_number -- Enter the specific assembly number you wish to report (optional)
-- | p_wip_job -- Specific WIP job (optional)
-- | p_job_status -- Specific WIP job status (optional)
-- | p_wip_class_code -- Specific WIP class code (optional)
-- | p_org_code -- Specific inventory organization you wish to report (optional)
-- | p_operating_unit -- Operating Unit you wish to report, leave blank for all
-- | operating units (optional)
-- | p_ledger -- general ledger you wish to report, leave blank for all ledgers (optional)
-- |
-- | Version Modified on Modified by Description
-- | ======= =========== ============= =========================================
-- | 1.0 16 MAR 2017 Douglas Volz Initial Coding
-- | 1.1 19 MAR 2017 Douglas Volz Added interface conditions for eligibility and check for no applied OSP
-- | 1.2 21 MAR 2017 Douglas Volz Changed from attribute15 to attribute13, was already in use by a Yield Report.
-- | 1.3 27 MAR 2017 Douglas Volz Fix "return more than one row" error for
-- | correlated sub-query on OSP and add in check for purchase requisitions
-- | 1.4 27 APR 2017 Douglas Volz Fix for cross-joining results
-- | 1.5 25 May 2017 Douglas Volz Added business code, product family, product line and package code item categories
-- | 1.6 25 Oct 2017 Douglas Volz Remove p_date_completed parameter, not needed
-- | 1.7 25 Jul 2018 Douglas Volz Removed all categories except Inventory
-- | 1.8 25 Jul 2018 Douglas Volz Removed all category values
-- | 1.9 11 Dec 2020 Douglas Volz Now for Standard, Lot Based Standard and Non-Standard Asset Jobs.
-- | Added another category.
-- | 1.10 26 Jan 2021 Douglas Volz Check for unissued materials and WIP scrap controls
-- | and added the category set 1 description. And now use multi-language tables or views.
-- | 1.11 11 Feb 2021 Douglas Volz Added parameter to include scrap for requirements
-- | 1.12 05 Mar 2021 Douglas Volz Added parameter to include bulk items for requirements.
-- | 1.13 12 Mar 2021 Douglas Volz Add logic to ignore Phantom WIP Supply Types as these requirements are never issued.
-- | 1.14 15 Apr 2021 Douglas Volz Added Date Released
-- | 1.15 10 Jul 2022 Douglas Volz Added WIP Variance Percentage parameter.
-- +=============================================================================+*/   more
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select	nvl(gl.short_name, gl.name) Ledger,
	haou2.name Operating_Unit,
	mp.organization_code Org_Code,
	-- Revision for version 1.6
        -- 'p_date_completed' For_Completion_Date,
	wac.class_code WIP_Class,
	ml1.meaning Class_Type,
	we.wip_entity_name WIP_Job,
	ml2.meaning Job_Status,
	-- Revision for version 1.14
	wdj.date_released Date_Released,
	wdj.date_completed Date_Completed,
	wdj.last_update_date Last_Update_Date,
	wdj.completion_subinventory Completion_Subinventory,
	msiv.concatenated_segments  Assembly_Number,
	msiv.description Assembly_Description,
	-- Revision for version 1.14
	fcl.meaning Item_Type,
	misv.inventory_item_status_code Item_Status,
	ml3.meaning Make_Buy_Code,
	-- End revision for version 1.14
	-- Revision for version 1.9
&category_columns
	-- End revision for version 1.9
	-- Revision for version 1.10
	muomv.uom_code UOM_Code,
	nvl(wdj.start_quantity, 0) Start_Quantity,
	nvl(wdj.quantity_completed, 0) Quantity_Completed,
	nvl(wdj.quantity_scrapped, 0) Quantity_Scrapped,
	nvl(wdj.quantity_completed, 0) + nvl(wdj.quantity_scrapped, 0) Total_Quantity,
	-- Check for completion quantities
	-- Revision for version 1.10, check if WIP scrap is financially recorded
	case 
	  when (wdj.quantity_completed + decode(:p_include_scrap,'N',0, wdj.quantity_scrapped)) = 0
		then (select fl.meaning from fnd_lookups fl where fl.lookup_type = 'YES_NO_ALL' and fl.lookup_code = 'N')     -- No completion quantities
	  when (wdj.start_quantity - (wdj.quantity_completed + decode(:p_include_scrap,'N',0, wdj.quantity_scrapped))) = 0
		then (select fl.meaning from fnd_lookups fl where fl.lookup_type = 'YES_NO_ALL' and fl.lookup_code = 'A')     -- All quantities completed
	  when (wdj.start_quantity - (wdj.quantity_completed + decode(:p_include_scrap,'N',0, wdj.quantity_scrapped))) > 0
		then (select ml.meaning from mfg_lookups ml where ml.lookup_type = 'SYS_RANGE' and ml.lookup_code = 2)        -- Partial quantities completed
	 else (select fl.meaning from fnd_lookups fl where fl.lookup_type = 'YES_NO_ALL' and fl.lookup_code = 'A')            -- All quantities completed
	end Quantities_Completed,
	 -- Revision for version 1.10, check for WIP with material quantities not issued
	(select max(fl.meaning)
	 from	wip_requirement_operations wro,
		mtl_system_items_b msi,
		wip_parameters wp,
		fnd_lookups fl
	 where	wro.wip_entity_id        = wdj.wip_entity_id 
	 and	wro.organization_id      = wdj.organization_id
	 and	msi.organization_id      = wro.organization_id
	 and	msi.inventory_item_id    = wro.inventory_item_id
	 -- Only want to check valued items, not expense items
	 and	msi.inventory_asset_flag = 'Y'
	 and	wp.organization_id       = wdj.organization_id
	 and	fl.lookup_type           = 'YES_NO'
	 and	fl.lookup_code           = 'Y'
	 -- Revision for version 1.12
	 and	2=2                      -- Include WIP bulk supply types
	 -- Revision for version 1.13
	 and	wro.wip_supply_type <> 6 -- Phantom
	 -- Calculate the quantity required based on the completion quantities
	 -- Use the completion quantities with scrap quantities unless scrap is not financially recorded
	 -- Basis of 2 indicates the component is issued per lot not per assembly and the component yield factor is ignored
	 having round(sum(decode(wro.basis_type,
				null, nvl(wro.quantity_per_assembly, 0) * 1 / nvl(wro.component_yield_factor, 1) *
					(nvl(wdj.quantity_completed, 0) + decode(:p_include_scrap,'N',0,nvl(wdj.quantity_scrapped, 0))),
				1,    nvl(wro.quantity_per_assembly, wdj.start_quantity) * 1 / nvl(wro.component_yield_factor, 1) *
					(nvl(wdj.quantity_completed, 0) + decode(:p_include_scrap,'N',0,nvl(wdj.quantity_scrapped, 0))),
				2,    nvl(wro.required_quantity,1),
				      nvl(wro.quantity_per_assembly, 0) * 1 / nvl(wro.component_yield_factor, 1) *
					(nvl(wdj.quantity_completed, 0) + decode(:p_include_scrap,'N',0,nvl(wdj.quantity_scrapped, 0)))
				 )
			  )
		    ,3) - round(sum(nvl(wro.quantity_issued, 0)),3) > 0
	) Open_Material_Quantities,  -- Quantity_Left_in_WIP
	-- End of revision for version 1.10
	-- Check for WIP Operation Resources with no earned OSP
	-- Revision for version 1.3
	-- nvl((select 'Yes'
	(select max(fl.meaning)
	 from	wip_operation_resources wor,
		fnd_lookups fl
	 where	wor.wip_entity_id = wdj.wip_entity_id 
	 and	wor.organization_id = wdj.organization_id
	 and	wor.autocharge_type in ( 3, 4 ) -- 3 = 'PO receipt' and 4 =  'PO move' 
	 and	nvl(wor.applied_resource_units,0) = 0
	 and	fl.lookup_type           = 'YES_NO'
	 and	fl.lookup_code           = 'Y'
	) No_Earned_OSP,
	gl.currency_code Currency_Code,
	round(
	sum(nvl(wpb.pl_material_in,0)-
	    nvl(wpb.tl_material_out,0)-
	    nvl(wpb.pl_material_out,0)-
	    nvl(wpb.tl_material_var,0)-
	    nvl(wpb.pl_material_var,0) +
	-- Material Overhead Balance 
	    nvl(wpb.pl_material_overhead_in,0)-
	    nvl(wpb.tl_material_overhead_out,0)-
	    nvl(wpb.pl_material_overhead_out,0)-
	    nvl(wpb.tl_material_overhead_var,0)-
	    nvl(wpb.pl_material_overhead_var,0) +
	-- Resource Balance
	    nvl(wpb.tl_resource_in,0)+
	    nvl(wpb.pl_resource_in,0)-
	    nvl(wpb.tl_resource_out,0)-
	    nvl(wpb.pl_resource_out,0)-
	    nvl(wpb.tl_resource_var,0)-
	    nvl(wpb.pl_resource_var,0)+
	-- Outside Processing Balance
	    nvl(wpb.tl_outside_processing_in,0)+
	    nvl(wpb.pl_outside_processing_in,0)-
	    nvl(wpb.tl_outside_processing_out,0)-
	    nvl(wpb.pl_outside_processing_out,0)-
	    nvl(wpb.tl_outside_processing_var,0)-
	    nvl(wpb.pl_outside_processing_var,0) +
	-- Overhead Balance
	    nvl(wpb.tl_overhead_in,0)+
	    nvl(wpb.pl_overhead_in,0)-
	    nvl(wpb.tl_overhead_out,0)-
	    nvl(wpb.pl_overhead_out,0)-
	    nvl(wpb.tl_overhead_var,0)-
	    nvl(wpb.pl_overhead_var,0) +
	-- Estimated Scrap Balances
	    nvl(wpb.tl_scrap_in,0)-
	    nvl(wpb.tl_scrap_out,0)-
	    nvl(wpb.tl_scrap_var,0)
	),2) WIP_Value,
	-- Revision for version 1.15
	round(
		sum(nvl(wpb.pl_material_in,0)+
		    nvl(wpb.pl_material_overhead_in,0)+
		    nvl(wpb.tl_resource_in,0)+
		    nvl(wpb.pl_resource_in,0)+
		    nvl(wpb.tl_outside_processing_in,0)+
		    nvl(wpb.pl_outside_processing_in,0)+
		    nvl(wpb.tl_overhead_in,0)+
		    nvl(wpb.pl_overhead_in,0)+
		    nvl(wpb.tl_scrap_in,0)
		   )
	      ) WIP_Costs_In,
	-- WIP variance percentage = WIP Net Value / WIP Costs In
	-- WIP Net Value
	round(
		sum(nvl(wpb.pl_material_in,0)-
		    nvl(wpb.tl_material_out,0)-
		    nvl(wpb.pl_material_out,0)-
		    nvl(wpb.tl_material_var,0)-
		    nvl(wpb.pl_material_var,0) +
		-- Material Overhead Balance 
		    nvl(wpb.pl_material_overhead_in,0)-
		    nvl(wpb.tl_material_overhead_out,0)-
		    nvl(wpb.pl_material_overhead_out,0)-
		    nvl(wpb.tl_material_overhead_var,0)-
		    nvl(wpb.pl_material_overhead_var,0) +
		-- Resource Balance
		    nvl(wpb.tl_resource_in,0)+
		    nvl(wpb.pl_resource_in,0)-
		    nvl(wpb.tl_resource_out,0)-
		    nvl(wpb.pl_resource_out,0)-
		    nvl(wpb.tl_resource_var,0)-
		    nvl(wpb.pl_resource_var,0)+
		-- Outside Processing Balance
		    nvl(wpb.tl_outside_processing_in,0)+
		    nvl(wpb.pl_outside_processing_in,0)-
		    nvl(wpb.tl_outside_processing_out,0)-
		    nvl(wpb.pl_outside_processing_out,0)-
		    nvl(wpb.tl_outside_processing_var,0)-
		    nvl(wpb.pl_outside_processing_var,0) +
		-- Overhead Balance
		    nvl(wpb.tl_overhead_in,0)+
		    nvl(wpb.pl_overhead_in,0)-
		    nvl(wpb.tl_overhead_out,0)-
		    nvl(wpb.pl_overhead_out,0)-
		    nvl(wpb.tl_overhead_var,0)-
		    nvl(wpb.pl_overhead_var,0) +
		-- Estimated Scrap Balances
		    nvl(wpb.tl_scrap_in,0)-
		    nvl(wpb.tl_scrap_out,0)-
		    nvl(wpb.tl_scrap_var,0)
		   ) /
	decode(
		sum(nvl(wpb.pl_material_in,0)+
		    nvl(wpb.pl_material_overhead_in,0)+
		    nvl(wpb.tl_resource_in,0)+
		    nvl(wpb.pl_resource_in,0)+
		    nvl(wpb.tl_outside_processing_in,0)+
		    nvl(wpb.pl_outside_processing_in,0)+
		    nvl(wpb.tl_overhead_in,0)+
		    nvl(wpb.pl_overhead_in,0)+
		    nvl(wpb.tl_scrap_in,0)
		   ), 0, 1,
		sum(nvl(wpb.pl_material_in,0)+
		    nvl(wpb.pl_material_overhead_in,0)+
		    nvl(wpb.tl_resource_in,0)+
		    nvl(wpb.pl_resource_in,0)+
		    nvl(wpb.tl_outside_processing_in,0)+
		    nvl(wpb.pl_outside_processing_in,0)+
		    nvl(wpb.tl_overhead_in,0)+
		    nvl(wpb.pl_overhead_in,0)+
		    nvl(wpb.tl_scrap_in,0)
		   )
	      )
	   ,3) * 100 WIP_Variance_Percent,
	-- Check for Unprocessed Material
	-- Revision for version 1.3
	-- nvl((select 'Yes' 
	(select	max(fl.meaning)
	 from	mtl_material_transactions_temp mmtt,
		fnd_lookups fl
	 where	mmtt.organization_id = wdj.organization_id
	 and	mmtt.transaction_source_type_id = 5
	 and	mmtt.transaction_source_id = wdj.wip_entity_id
	 and	fl.lookup_type           = 'YES_NO'
	 and	fl.lookup_code           = 'Y'
	) Unprocessed_Material,
	-- Check for Uncosted Material
	-- Revision for version 1.3
	-- nvl((select 'Yes' 
	(select	max(fl.meaning)
	 from	mtl_material_transactions mmt1,
		fnd_lookups fl
	 where	mmt1.transaction_source_id = wdj.wip_entity_id 
	 and	mmt1.organization_id = wdj.organization_id
	 and	mmt1.transaction_source_type_id = 5
	 and	mmt1.costed_flag is not null
	 and	fl.lookup_type           = 'YES_NO'
	 and	fl.lookup_code           = 'Y'
	) Uncosted_Material,
	-- Check for Pending WIP Costing
	-- Revision for version 1.3
	-- nvl((select 'Yes' 
	(select	max(fl.meaning)
	 from	wip_cost_txn_interface wcti,
		fnd_lookups fl
	 where	wcti.wip_entity_id     = wdj.wip_entity_id 
	 and	wcti.organization_id   = wdj.organization_id
	 and	fl.lookup_type           = 'YES_NO'
	 and	fl.lookup_code           = 'Y'
	) Pending_WIP_Costing,
	-- Check for Pending Receiving
	-- Revision for version 1.3
	-- nvl((select 'Yes' 
	(select	max(fl.meaning)
	 from	rcv_transactions_interface rti,
		fnd_lookups fl
	 where	rti.wip_entity_id      = wdj.wip_entity_id 
	 and  	rti.to_organization_id = wdj.organization_id
	 and	fl.lookup_type           = 'YES_NO'
	 and	fl.lookup_code           = 'Y'
	) Pending_Receiving,
	-- Revision for version 1.3
	-- Check for Pending Purchase Requisitions
	(select	max(fl.meaning)
	 from	po_requisitions_interface pri,
		wip_operation_resources wor,
		fnd_lookups fl
	 where	pri.wip_entity_id = wdj.wip_entity_id 
	 and	pri.destination_organization_id = wdj.organization_id
	 and	wor.wip_entity_id = wdj.wip_entity_id 
	 and	wor.organization_id = wdj.organization_id
	 and	wor.autocharge_type in ( 3, 4 ) -- 3 = 'PO receipt' and 4 =  'PO move' 
	 -- Only for jobs with no applied resource units, to avoid
	 -- selecting duplicate purchase requisition interface entries
	 and	nvl(wor.applied_resource_units,0) = 0
	 and	fl.lookup_type           = 'YES_NO'
	 and	fl.lookup_code           = 'Y'
	) Pending_Requisitions,
	-- Check for Pending Material
	-- Revision for version 1.3
	-- nvl((select 'Yes' 
	(select	max(fl.meaning)
	 from	mtl_transactions_interface mti,
		wip_discrete_jobs wdj,
		fnd_lookups fl
	 where	mti.transaction_source_id = wdj.wip_entity_id 
	 and	mti.organization_id       = wdj.organization_id
	 and	mti.transaction_source_type_